Here is a great photo of the horizontal stabilizers on the SS1. The entire assembly pivots from -5° to +13° and are used "for trim and supersonic flight control" according to the Scaled Composites website. The ailerons (the flap on the trailing edge of the elevons) are used "primarily for subsonic pitch and roll control".
The real SpaceShipOne has rudders at the trailing ends of the vertical stabilizers. At the time of this writing we do not plan to include those rudders in our design -- but things can change. This will leave us without yaw control. (I'm told by RC pilots that they would likely not be used anyway, so we will eliminate the additional complexity of the model by leaving them off.)
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The SS1 elevons started out looking like this. These are the styrofoam cores covered in balsa sheeting.
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Here they are again, after the end pieces have been attached and a layer of 1/4 ounce glass cloth has been applied. They are so pretty they look like artwork.
The square hole on the underside of the elevon is the compartment for the servo that works the aileron.
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Once we made the decision to make the horizontal stabilizers rotate, I had to rethink how these are made and how they will be mounted. The first modification is to trim 3/4" off of the base and add a strip of aircraft balsa. This photo shows the rough-cut of the balsa addition before final shaping.
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After the balsa bases have been trimmed to shape, I bored a 5/8" hole the entire length of the stabilizer up to the balsa tip. I inserted a 5/8" aluminum sleeve into this channel and secured it in place.
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There will be three nested aluminum tubes that form the pivot mechanism.
- The 5/8" outer sleeve that I described above. Inside the 5/8" sleeve is a;
- 1/2" aluminum tube that is secured to the mounting location on the vertical stabilizer. Inside that tube is a:
- 5/16" aluminum tube that is secured to the outer end of the horizontal stabilizer and extends out through the opposite side of the vertical stabilizer.
It is on the opposite side of the vertical stabilzer where the assembly is pinned in place by the arm the connects to the servo.
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The central pivot rod must be secured to the balsa at the outer tip of the horizontal stabilizer. I drilled a hole and tapped it out to take a piece of 6-32 threaded rod.
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Here is the threaded anchor rod in place in the pivot rod. I cut a slot in one end to accept a standard screwdriver, and then shaped the other end into a point.
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Here is the outer tip of the horizontal stabilizer (without the pivot rod in place). The 5/16" hole on the end is where the pivot rod is inserted. The smaller hole on the forward edge is where the anchor rod holds the pivot rod firmly in place.
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The 1/2" tube is installed into place
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The 5/16" pivot tube extends right through the center of the 1/2" tube and out through the opposite side of the horizontal stabilizer.
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